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现场审核SiteAssessmentSiteAssessment现场审核现场审核SiteAssessmentSiteAssessmentOutline现场审核的概述TheSiteAssessmentdefinesFordqualityexpectationsandisakeycomponentofQ12002.现场审核定义了福特的质量期望，是Q12002的一个重要组成部分。Siteassessmentsaretoolsforsupplierstogagetheirperformance.它是供应商衡量自身表现的主要工具。Theassessmentreviewsthefundamentalareasofanyrobustqualitysystembyevaluatinghowwellthesitehasplannedforandcandemonstratemanufacturingprocesscapability.它以工厂计划及实际的工序能力来审查所有稳健质量系统的基础项目.TheSiteAssessmentaddressesPlanningandDemonstrationofManufacturingProcess,VariabilityImprovement(ConsumerDriven6-Sigma),ManufaturingEfficiencies,CustomerSatisfaction.它从工序能力的计划和表现、变差的改进（顾客驱动的6-Sigma）、生产效率、顾客满意度四个方面进行评估。现场审核SiteAssessmentThePurposesofSiteAssessment(1)现场审核的目的（1）TheManufacturingSiteAssessmentprovidesa:制造现场审核提供了：FrameworkforFord/Supplierworkingrelationship福特/供应商之间的工作关系架构ConfirmationofQS-9000/TS16949expectations确认QS-9000/TS16949的期望Processtoidentifyimprovementopportunities确定改进机会的程序Processtoconfirmcorrectiveactions确定整改行动的程序Processtodrivecontinualimprovement推动持续改进的程序现场审核SiteAssessmentThePurposesofSiteAssessment(2)现场审核的目的（2）TheassessmentprovidesanopportunityfortheSupplierto:评估提供了供应商一个机会Closelyobserveasite’smanufacturingprocesses更近地观察制造程序Identifyopportunitiesforimprovement确定改善机会Prioritizecorrectiveactionplans整改行动计划的优先顺序Becomeevenmoreproductive变成更高的生产效率现场审核SiteAssessmentTheRequirementsofSiteAssessment(1)现场审核的要求（1）•Q1suppliermustsatisfytheQ1siteexpectations.Q1供应商必须满足所有的Q1生产现场的期望。•Thesupplierwillperformafullsiteassessmentannuallyandapartialassessmentevery6monthsonthe‘focus’areas.供应商要每年进行一次全要素评审,每半年进行一次重点要素的评审。•SuppliersshouldsubmitthesiteassessmentresultstoFordSTAandsharetheselfassessmentfindingwiththeresponsibleFordSTAengineersuponrequest.供应商应将现场审核的结果提交给福特STA并根据要求与STA工程师共享自我评估发现的问题。•FordSTAwillparticipateinthesiteassessmentprocess,includingcorrectiveactionplanfollow-up,onacase-by-casebasis.福特的STA将根据情况参加评审,包括整改措施的跟踪。现场审核SiteAssessmentTheRequirementsofSiteAssessment(2)现场审核的要求（2）•ThesuppliernotmeetingQ1expectationswillberequestedtodevelopanddesignimplementationofthecorrectiveactionplanwithin30daysofthesiteassessment.不能满足福特的Q1要求的供应商现场要在30天内制定整改计划并实施。•Failuretoexecuteaneffectiveandtimelycorrectiveactionplan,asjointlydeterminedbyFordSTAandthesupplier,willresultinlossof250pointsandQ1revocation.没有及时有效地实施由福特STA和供应商共同制定的整改计划，其结果是现场将失去250分，且其Q1地位将被取消。•SuppliersarerequiredtokeepcompletedcopiesoftheSiteAssessmentchecklist,andaccompanyingcorrectiveactionplans,coveringtheprior24months.供应商需保存前24个月现场审核的检查表及整改计划。现场审核SiteAssessmentSiteAssessmentProcess现场审核的程序LedbytheSupplier由供应商牵头InvolvesFordon-sitewithselectedSuppliers对选定的供应商福特将到供应商现场执行Developsandimplementsactionplansforimprovementopportunities对改善机会制定并执行行动计划ReachesagreementbetweenFordandtheSupplierregardingtimingforcorrectiveactions福特及供应商间达成关于整改计划时间要求的共同意见Communicateshigh-levelresultsviawebsitewithdatathatisheldinSIM通过设置在SIM中的数据网页交流评估结果现场审核SiteAssessmentSTAEngineerAssessmentResponsibilitiesSTA工程师的审核职责CoachingandmentoringtheSuppliertoestablishactionplans指导供应商制定行动计划AssessingaSupplier’sactionplans评估供应商的行动计划Providingnecessaryfeedbackonactionplans提供必要的行动计划反馈GuidingtheSuppliertowardcontinuousimprovement指导供应商持续改进EnsuringthatSuppliersareconsistentlymeetingFord’sstandardsformaintenanceofQ1status确保供应商始终满足福特的标准以维持Q1的状态现场审核SiteAssessmentPre-MeetingRequirementsfortheSupplier对供应商开会前的要求Arrangementsmayinclude:应包括下列安排GatheringdocumentationrequestedbytheSTAEngineer收集STA工程师要求的文件Makingavailableallnecessaryresources预先安排所有所需资源Planningandschedulinginterviewsandwalk-throughs排定面谈及参观的时间计划Arrangingforinspectionsoffacilities安排设施的检查Arrangingforevaluationofprocesses安排程序评估现场审核SiteAssessmentSampleAgendaforSTAon-siteAssessmentSTA现场审核议程范例Introductions介绍PlantOverview工厂简介GeneralPlantTour工厂总体参观PlanningforManufacturing制造计划DemonstrationofManufacturingCapability(ontheshopfloor)制造能力的演示(在车间)Wrap-upMeeting总结会现场审核SiteAssessmentIntroductions介绍TheIntroductions:介绍Setthetone开场白Allowallparticipantstogettoknowwhoiswho人员介绍现场审核SiteAssessmentPlantOverview工厂简介Thesuppliershouldpresent:供应商应介绍：•Theorganization(withchart)组织结构图•Thehistory历史•Customers顾客•Awards奖项•Philosophy公司价值观•QOSmeasurables,whatisthesuppliermeasuringandhow公司QOS的衡量准则及操作方式现场审核SiteAssessmentGeneralPlantTour工厂总体参观Thegeneralwalk-through:总体的参观是：•Startswheretherawmaterialsarereceived从原料入厂的地方开始•Endswhereproductisshipped(orviceversa)在产品出厂初结束•Includeseverythinginbetween包括所有的过程•Isageneralget-to-know-the-processoverviewoftheSupplier’sfacilitiesandoperations.对供应商设备及操作工序的大致了解现场审核SiteAssessmentPlanningforManufacturing制造计划Reviewthecategoriesandsub-categories审查涉及的要素及子要素Reviewsthesupplierdocumentationandthenverifiesthedocumentsontheplantfloor审查文件，并在车间验证文件Writeresults,comments,ornotesontheManufacturingSiteAssessmentSummaryform将结果、评论、注释填写在现场审核汇总表中现场审核SiteAssessmentDemonstrationofManufacturingCapability制造能力的演示STAEngineersgatherobjectiveevidenceandverifydataontheshopfloorby:在车间收集资料ReviewingtheSupplier’sprocesses审查供应商的工艺Observingandspeakingwithemployees察看员工的操作并与之交谈Walkingtheline考察整条生产线现场审核SiteAssessmentSupp
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本文标题：长安福特汽车现场审核资料
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